Failed Component Identification (2024)

Failed Component Identification (1)

Welcome

This document will help you identify if one of your components has failed.

Please reference this document for any of the following concerns:

  • My fan won't turn on
  • My fan isn't working properly
  • My controller isn't working properly
  • My controller turns off during a cook
  • My controller resets itself during a cook
  • My controller freezes

Applied Products

Gravity Series® 560 Digital Charcoal Grill + Smoker

MB20040220
MB20041020

Gravity Series® 600 Digital Charcoal Griddle + Grill + Smoker

MB20041023
MB20041423

Gravity Series® 800 Digital Charcoal Griddle + Grill + Smoker

MB20040221
MB20042221
MB20010122

Gravity Series® 1050 Digital Charcoal Grill + Smoker

MB20041220
MB20041320

40-inch Digital Charcoal Smoker

MB20060321
MB20061321

My Controller or Fan isn't Working Correctly

Do This First

Reset Your Controller
  1. Power OFF your cooking device.
  2. Unplug your cooking device from the wall.
  3. Wait 5 minutes, plug it back in.
  4. Your controller is reset - check to see if the problem persists.
Check your temperature sensor
  • Power OFF your cooking device.
  • Your temperature sensor may not be plugged in correctly, or it is dirty.
  • Remove the temperature sensor, clean the plug with a cloth, reconnect.
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Visual Inspection
  • Power OFF your cooking device. Make sure your device is not hot.
  • Check all of the wire connections for visual damage. Check the fan, controller, doors, lids, and switch connections.
  • Confirm the wires are connected properly and correctly. Refer to your product manual for more details.
  • Check the controller for visual damage or water penetration. Water can damage your controller.
  • Check the fan for visual damage. Are there any cracks or damages in the fan or fan housing?
  • Check for debris in fan. You may need to remove the fan cover to remove any debris that has gotten into the fan.To remove the fan cover, remove the 4 screws in the corners of the fan shroud.
  • Check the switches for visual damage.
  • If any components have failed visual inspection, they should be replaced. Contact Masterbuilt Customer Service.
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Check the wall plug
  • Make sure the breaker or GFCI is not tripped. Make sure the unit is plugged into the wall.
  • If you are using an extension cord, make sure it is an outdoor grounding -type 3- wire cord, marked with the suffix"W" and with the statement, "Suitable for Use with Outdoor Appliances".
Check the doors / lids
  • Close all the doors and lids.
  • The fan will not run if the hopper lid door is open, the ash door is open, or the lower door on the Digital CharcoalSmoker is open.

Fan Information

—Your fan will turn off in the middle of a cook once your set temperature has been reached.

—The fan will turn back on once the temperature is below the set temperature.

Controller Information

—An error code will display on your cooking device control panel starting with "Err" followed by a number.

—It is normal to see the "V" and "R" code when you plug in your cooking device. This is not an error.

—An alarm will sound when your meat probe reaches the set temperature. This is not an error.

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Failed Component Identification (6)

"OPEN" is Displayed on my Controller, and My Lid / Door is NOT Open

—You need to check your switches. See Phase 4 of this document.

Failed Component Identification Troubleshooting

Phase 1: Test Your Controller

Step 1: Disconnect Controller

Power OFF your cooking device. Unplug the electric wire harness kit from the controller (unplug the red andblack wire from the controller, NOT the power cord).

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Step 2: Turn On Controller

Turn ON your controller and set your temperature.

Step 3: Is Problem Resolved?
  1. No, your controller still does not work correctly. Your controller needs to be replaced. ContactMasterbuilt Customer Support. If a new controller does not fix your problem, move to PHASE 2.
  2. Yes, your controller now works correctly. Continue reading to further troubleshoot the faultycomponent.
Step 4: Reconnect Controller

Plug the electric wire harness kit back into the controller. Power OFF your cooking device.

Phase 2: Test Your Wire Harness

Step 5: Disconnect Fan

Disconnect your fan. Find the single wire connected to the fan. Disconnect that wire from the device. Do thiswhile your cooking device is OFF and NOT hot.

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Step 6: Turn On Controller

Power ON your controller and set your temperature.

Step 7: Is Problem Resolved?
  1. Yes, your controller now works correctly. Continue to PHASE 3 to continue troubleshooting the faultycomponent.
  2. No, your controller still does not work correctly. Continue to PHASE 4 to continue troubleshooting thefaulty component.

Phase 3: Test Your Fan

Step 8: Remove Fan

Power OFF your cooking device. Remove the fan from product. Use caution, do NOT put your fingers inor near fan blades.

Step 9: Plug Fan into Controller

Plug fan wire directly into red and black wire on controller. Note, you will need to unplug the electric wireharness kit from the controller as you did in PHASE 1.

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Step 10: Turn On Controller

Power ON your controller and set your temperature.

Step 11: Is Problem Resolved?
  1. No, your controller still does not work correctly, or your fan does not turn ON. Your fan needs to bereplaced. Contact Masterbuilt Customer Support.
  2. Yes, your controller now works correctly, or your fan turns ON. Continue to PHASE 4 to continuetroubleshooting the faulty component.

Phase 4: Clean Your Switches

Step 12: Rewire Cooking Device

Rewire your cooking device as it was when you first assembled it. Plug your fan back into the electric wireharness kit. Plug your electric wire harness kit back into the controller. Power OFF your cooking device.

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Step 13: Check Contact Points

Press the lid / door switch down rapidly 10 times to ensure the contact points are clean and not sticking. Quicklypressing and releasing the switch will help clean the contact points.

Spray a small amount of non-corrosive degreaser into the switch. Again, quickly press the lid / door switch downrapidly 10 times.

Step 14: Is Problem Resolved?
  1. Yes, your controller now works correctly, and your fan turns ON. Troubleshooting complete.
  2. No, your controller does not work correctly, or your fan does not turn ON. Continue to PHASE 5 tocontinue troubleshooting the faulty component.

Phase 5: Test Your Switches

Switch Locations
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Failed Component Identification (13)
Step 15: Turn Off Device

Power OFF your cooking device.

Step 16: Remove Switches

Grill: Remove the hopper lid switch from the top of the hopper with the 2 screws.

OR

Digital CharcoalSmoker: Remove the top door switch with the 2 screws (the box on the outside of the smoker by the top door latch).

Step 17: Disconnect Switch Wires

Disconnect the 2 wires from inside the switch.

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Step 18: Connect Wires

Connect the switch wires to each other temporarily as pictured.

  1. Pull back the rubber covers
  2. Slide the terminals into one another
  3. Cover the temporary connection with one of the rubber covers so no metal is exposed

Note: Do not operate the cooking device with switches wiredas so. This bypasses all safety precautions. This can be verydangerous. These wires can cause damage if they makecontact with metal. Please use extreme caution.

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Step 19: Turn On Device

Power ON your cooking device, set your temperature.

Step 20: Is Problem Resolved?
  1. No, your fan does not turn ON. Continue to STEP 21.
  2. Yes, your fan turns ON. Your hopper lid switch (grill), or top door switch (smoker) needs to bereplaced. Contact Masterbuilt Customer Support.
Step 21: Fan Did Not Come On

If the fan did not come on, reassemble the hopper lid switch or the top door switch.

Step 22: Test Lower Switches

Repeat steps 15 - 19 for lower switches.

Grill: Test the ash door switch. You can find the ash door switch on the lower part of yourhopper behind the heat shroud.

OR

Digital Charcoal Smoker: Repeat the steps for the lower door switch.

Step 23: Is Problem Resolved?
  1. No, your fan does not turn ON. Your electric wire harness kit needs to be replaced. ContactMasterbuilt Customer Service.
  2. Yes, your fan turns ON. Your ash door switch (grill) or lower door switch (smoker) needs to bereplaced. Contact Masterbuilt Customer Support.
  • Troubleshooting Got a question? Need a helping hand? We've got you covered.
  • Replacement Parts Need a new part for your Masterbuilt grill, smoker, or fryer?
  • Warranty View the warranty details of your Masterbuilt BBQ or smoker.
  • Product Manuals Didn't think you needed it? Threw it out? Thought so. Don't worry, it happens.
  • Product Registration Protect your investment. Register your Masterbuilt product.
  • Contact Us We're always around if you need. Submit a request, and we'll get you back up and running.
Failed Component Identification (2024)
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